Industrial Agitators and Mixing Systems
Falco industrial agitators and mixing systems are designed to optimize the mixing, dispersion, emulsification, and suspension of liquid and semi-solid products. Their engineering ensures homogeneous mixtures and precise control of operating conditions based on the characteristics of each formulation.
We develop custom industrial agitation systems, taking into account factors such as viscosity, density, volume, mixing speed, and sanitary requirements. Our solutions are integrated into process tanks and industrial equipment for the food, pharmaceutical, chemical, and cosmetic industries.
Features
- Custom-engineered designs based on product viscosity, density, and rheological properties.
- Axial, radial, or tangential flow impellers, depending on the application.
- Stainless steel construction with sanitary finish options.
- Motors and gear reducers selected according to power, speed, and torque requirements.
- Mechanical seals and components adapted to specific operating conditions.
- Integration with PLCs and industrial automation systems.
- Configurations for mixing, dispersion, emulsification, and solids suspension.
Applications
Types of Industrial Agitators
Marine Propeller Agitators
Generate axial flow and efficient circulation, making them ideal for low-viscosity liquids and homogeneous mixtures.
Turbine Agitators
Available in Rushton, pitched-blade, and hydrofoil configurations, commonly used for liquid dispersion, suspension, and mixing applications.
Anchor Agitators
Designed for high-viscosity products, promoting fluid movement near the tank walls.
Helical Agitators
Suitable for highly viscous fluids requiring high torque and controlled circulation during mixing.
Rotor-Stator Homogenizers
High-shear mixing systems used for emulsification, particle dispersion, and formulation homogenization.
Powder and Solid Mixing Systems
For dry ingredient mixing processes, Falco also manufactures industrial ribbon blenders featuring helical ribbon agitators that produce uniform mixtures of powders and granular materials.